产品名称:1200度气动上开门箱式电炉
型号:1200度气动上开门箱式电炉
规格:1200度气动上开门箱式电炉
备注:
1200度气动上开门箱式电炉
1200度气动上开门箱式电炉
1200度气动上开门箱式电炉

型号 type

 

GWL-1200XL

炉膛尺寸(mm) furnace chamber

L=1100,W=600,H=250; L=1300,W=800,H=400

外形尺寸(mm) Dimensions

 

See the drawing for details

AC power supply AC

 

380V;50HZ

最高使用温度

Maximum service temperature

1200

1200 degrees

可长期使用温度

Can be used for a

long time temperature

 

1150

1150 degrees

控制范围为

Control range is

 

100 1200

100 to  1200 degrees

测温元件

temperature measurer

热电偶分度号K,测温范围0-1320

ThermocoupleindexnumberK,temperaturerange0- 1320degrees

 

发热元件

heater element

 

高温合金电阻丝

High temperature alloy resistance wire

发热元件装位置

Location of Heating element

 

三面加热,两侧加底部

Heat on three sides, add the bottom on both sides

控温精度

Temperature

control accuracy

 

±1 度(集成化电路控制,无超调现象)

±1 degree (integrated circuit control, no overshoot)

 

炉温均匀性

 

Furnace temperature

uniformity

±1 度(根据炉膛尺寸大小而定,大型炉膛可采用多点控制,从而 达到更好的炉温均匀性)

±1degree(dependingonthesizeofthefurnace,multi-point control can be used in large furnaces to achieve better furnace temperature uniformity)

 

升温速率

heating rate

升温速率可自由调节,调节范围:最快升温速率每分钟40 度(非线性)、最慢升温速率每小时1 度(非线性)

The heating rate can be freely adjusted, the adjustment



range: the fastest heating rate of 40 degrees per minute (non-linear), the slowest heating rate of 1 degree per hour (non-linear)

 

 

 

 

 

 

炉体furnace body

炉体采用数控机床加工,经抛光、打磨、酸洗、磷化、喷涂塑粉 、高温烘烤等制作而成,双色搭配,外观新颖美观,具备了抗氧 化、耐酸碱、耐腐蚀、耐高温、容易清理等优点.

ThefurnacebodyisprocessedbyCNCmachinetool, andismade by polishing, polishing, pickling, phosphating, spraying plastic powder, high temperature baking, etc. The two-color combinationhasanoveland beautifulappearance, andhasthe advantages of oxidation resistance, acid and alkali resistance,

corrosion resistance, high temperature resistance, and easy cleaning.

 

 

 

炉体结构

furnace binding

 

电炉炉体采用了先进的风冷双层炉体结构,保证了良好的工作环境

The electric furnace adopts the advanced air-cooled double- layer furnace structure to ensure a good working environment.

 

 

炉门开启方式

How the furnace door opens

 

电动上开门+脚踏控制板

Electric upper door + pedal control panel

 

 

 

 

 

 

耐火材料refractory matter

炉衬使用采用真空成型高纯氧化铝纤维聚轻板材料,取放物料易碰位置(炉底)采用高纯轻质空心球氧化铝 板, 使用温度高,蓄热量小,耐急热急冷、不裂缝、不掉渣、保 温性能好(节能效果是老式电炉的80%以上)

The furnace lining is made of vacuum forming high-purity alumina fiber polylight plate material, and the material is easy to touch (the bottom of the furnace) is made of high-

purity lightweight hollow ball aluminum oxide plate, which has high temperature, small heat storage, resistance to acute heating and cooling, no cracks, no slag, and good thermal insulation performance (energy saving effect is more than 80% of the old electric furnace).


 

 

 

保温材料

 

thermal insulation material

 

采用四层保温,分别为:氧化铝纤维棉、氧化铝纤维板、氧化铝多晶纤维板,进口材料,节能效果是老式电炉的 8 0 % 以上。

Usingfourlayers ofinsulation, respectively:alumina fiber cotton, alumina fiber board, alumina polycrystalline fiber board, imported materials, energy saving effectis more than 80% of the old electric furnace.

 

 

炉体外壳温度

Furnace shell temperature

 

 

长期使用不停炉,外壳温度小于45

Long-term use ofnon-stop furnace, shell temperature is less than 45 degrees.

 

 

 

 

 

 

保护

protect

 

采用集成化模块控制单元,控制精度准确,并设计了双回路控制和 双回路保护,具备了过冲、超调、欠调、段偶、缺相、超压、超流、 超温、电流反馈、软启动等保护

The integrated module control unit is adopted, the control precision is accurate, and the double circuit control and double circuit protection are designed, with overshoot, overshoot, undershoot, segment pair,  phase loss, overvoltage, overcurrent, overtemperature, current

feedback, soft start and other protection.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

控制

control

 

采用闭环技术可控硅模块触发控制,移相触发控制或者过零触发方式,输出电压、电流或功率连续可调,具有恒电压、恒电流或恒功率的特性;电流环为内环,电压环为外环,在突加负载或负载电流超过限流值时,限制调压器的输出电流在额定电流范围内,确保输出和调压器正常工作

;同时电压环也参与调节,使调压器的输出电流被限制在额定电流范围内,在有充分调节余量的前提下维持输出电流及电压的恒定;从而到达保护发热元件避免过大电流、电压的冲击,达到安全可靠的控制效果及控制精度。

Closed-loop technology thyristor module trigger control, phase- shift trigger control or zero-crossing trigger mode, output voltage, current or power continuously adjustable, with constant voltage, constant current or constant power characteristics; The current ring is the inner ring, and the voltage ring is the outer ring. When the load is suddenly added or the load current exceeds the current limit value, the output current of the regulator is limited to the rated current range to ensure that the output and the regulator work normally. At the same time, the voltage ring is also involved in the regulation, so that the output current of the regulator is limited within the rated current range,



and the output current and voltage are maintained under the premise of sufficient adjustment margin. Thus to protect the heating element from excessive current and voltage impact, to

achieve safe and reliable control effect and control accuracy.

 

显示参数

Display parameter

温度、温度段号、段时间、剩余时间、输出功率百分比、电压、电 流等

Temperature, temperature segment number, segment time, remaining time,percentage of output power, voltage, current, etc

 

按钮 button

采用进口按钮使用寿命超过100000 次,并且带LED 指示灯。 The imported button has a service life of more than

100,000times, and has an LED indicator.

 

 

 

 

 

 

 

 

 

温度曲线设定Temperature curve setting

采用智能温度控制仪,备标准PID 、人工智能调节APIDMPT  多种调节方式,具有自整定、自学习功能,无超调及无欠调的优良 控制特性,具备30 段程序控制功能,可实现任意斜率的升、降温 制,具有跳转循环)、运行、暂停及停止等可编程/可操作命令, 并允许在程序的控制运行中随时修改程序;采用具备曲线 拟合功能的人工智能调节算法,能获得光滑平顺的曲线控制效果

Adjustment methods, with self-tuning, self-learning function, no overshoot and no undermodulation of excellent control characteristics, with 30 program control function, can achieve any slope of rise and drop temperature control. It has programmable/operable commands such as jump (loop), run, pause and stop, and allows modification of the program atanytimeduringthecontroloperationoftheprogram;Using

artificial intelligence adjustment algorithm with curve fitting function,smooth curve control effect can be obtained.

 

 

 

 

升温曲线段数

50段程序控制功能,可以输入设定:一条曲线为50段, 两条曲线 28/条,三条曲线15/条,五条曲线9/条; 可同时输入多条曲 线,使用时可任意调用。

50 segment program control function, you can input Settings: one curve for 50 segments, two curves 28 segments/section, three curves 15 segments/section, five curves 9

segments/section; Multiple curves can be entered at the same time, and can be called arbitrarily when

used.

Number of

temperature rise curve segments


电炉一台,发热原件两支、棒具两套,坩埚钳一把,高温手套一副,说明书一份,合格证一份,验收报告(出厂检测报告) 一份,销售送货单一份。

装箱清单

packing list

One electric furnace, two heating components, two sets of rods, a crucible pliers, a pair of high temperature gloves, one manual, one certificate, one acceptance report (factory inspection report), a single sales delivery.

保修范围及期限

Warranty coverage and

电炉免费保修一年,发热元件不保修三个月内自然损坏免 Electric furnace free warranty for one year, heating components are not guaranteed (free replacement


duration

of natural damage within three months)

 

 

 

 

 

 

 

 

 

 

注意事项

Notes

1 为两不影响电炉的使用寿命,我们建议最大升温速率和降温速率为10-20℃/min,(升温过快发热元件寿命会缩短)

2 此电炉没用真空密封结构,所以不可通入易燃易爆气体

3 此电炉使用一段时间后,炉膛会出现微小的裂纹,这属于正常现象,不会影响使用,同时可以用氧化铝涂层进行修补

4 不建议通入腐蚀性气体,如果要通入强腐蚀性气体如S

Na等,请提前告知,我们将对炉膛进行特殊处理

5 不能将高温溶液漏到炉底上,避免方案可采用垫板或者氧化铝粉隔离

6 仪器应放置在空气流通,不潮湿的地方。

1, in order not to affect the service life of the electric furnace, we recommend the maximum heating rate and cooling rate of 10- 20℃/min, (heating too fast heating element life will be shortened)

2. This electric furnace does not have a vacuum sealing structure, so flammable and explosive gases cannot be passed into it

3. After the electric furnace is used for a period of time, there will be small cracks in the furnace, which is a normal phenomenon and will not affect the use of the furnace, and it can be repaired with alumina coating

4, it is not recommended to enter corrosive gases, if you want to enter highly corrosive gases such as S, Na, etc., please inform us in advance, we will carry out special treatment of the furnace

5, can not leak the high temperature solution to the bottom of the furnace, avoid the solution can use the pad or aluminum oxide powder isolation

6, the instrument should be placed in the air circulation, not humid place.



炬星窑炉主要部件配置清单
序号项目名称分类
厂家备注
1200度1400度1600度1700度1800度1900度
1外壳双层外壳炬星窑炉
2电热元件电加热器高温合金电阻丝硅碳棒硅钼棒1800型硅钼棒1850型硅钼棒1900型硅钼棒炬星窑炉
3电器控制部分温控仪858P858P858P858P858P858P厦门宇电
4热电偶KSBBBB+光纤大正/光明
5电压表正泰
6电流表正泰
7SCR调功器炬星窑炉
8接触器正泰/德力西
9空开正泰/德力西
10按钮正泰/德力西
11蜂鸣器正泰/德力西
12快熔茗熔
13变压器炬星窑炉
14耐火隔热炉膛陶瓷纤维板/模块12601500170018001850氧化锆纤维2100炬星窑炉
15炉口隔热塞砖(内门)炬星窑炉
16承烧板石英陶瓷石英陶瓷刚玉莫来石刚玉莫来石刚玉莫来石氧化锆纤维2100炬星窑炉